MSE Wall Failures vis-à-vis the Lack of Geotechnical Filters

By Dr. Robert M. Koerner – Since 2001, the Geosynthetic Institute has accumulated data on failures of geosynthetic-reinforced mechanically stabilized earth (MSE) retaining walls. Our MSE wall failures database presently has 301 cases, of which 191 (63%) have been caused in whole or part by water within, or adjacent to, the reinforced soil zone. We sincerely hope that our past writings and webinars are helping to correct, or at least minimize, this unfortunate situation from continuing into the future. Yet, there is one issue which has been, and continues to be, a serious omission in the design and construction of such walls. That is, the lack of a filter between fine-grained soils and gravel drainage layers in the reinforced soil zone.

Cross-section of drainage and filtration problem zones in MSE wall failures

Figure 1. Base, Front and Back Drainage Locations (mod. from National Concrete Masonry Association, Herndon, VA, Pub. No. TR308, 2016)

NOTE: GSI webinars, referenced above, take place on the second Wednesday of every month (11:30 am – 1:30 pm, EDT). One of the biggest topics is MSE wall failures, design, performance, and monitoring. See the upcoming schedule for topics.

MSE WALL FAILURES & GEOTECHNICAL FILTERS

To place fine grained backfill soils (note that 219 of the 301 failures (73%), used silt, clayey silt, silty clay or clay soils) against gravel drainage layers with water moving from the fine-to-coarse soils is a fundamental violation of soil filtration concepts. Shown first by Terzaghi in the 1930s, followed by Bertram in the 1940s and then by the Corps of Engineers in the 1950s, soil filter design using sand is an established practice in geotechnical engineering. There have been hundreds of researchers and practitioners since then (e.g., every geotechnical engineering professor worldwide) showing that the water will mobilize fine grained soil particles to migrate into the gravel’s voids rendering its permeability greatly reduced, eventually becoming that of the fine grained soil.  Thus, the gravel will no longer provide its intended purpose of drainage.

This is not a hypothesis, it is a known fact and can easily by reproduced in any soils or hydraulics laboratory!

Clearly needed in such cases is a filtration medium, sand, or geotextile, of which the latter is easy to place, economical, and readily available. Regarding geotextile filtration design, our keyword literature search shows 107 papers are available. See GSI White Paper #35 for a review of both soil and geotextile filter design.

That said and with regard to MSE walls, there are three distinct locations within the standard MSE wall cross-section which are deficient in this regard. Their locations are shown on Figure 1.

Location 1 is easy to accommodate using a geotextile filter since it is simply laid on top of the horizontal base drain (also called blanket drain). Location 2 is more difficult construction-wise since each layer of soil between adjacent reinforcement layers must be wrapped accordingly. In so doing it becomes a mini wrap-around detail. In spite of the difficulty, it simply must be accommodated accordingly. Regarding Location 3, the geotextile filter must be on both sides of the back drain. This becomes a nightmare to construct using gravel as the back drain (also called chimney drain).

Images of geocomposite drainage solutions, from GSI

Figure 2. Geonet and geospacer drainage cores shown without their associated geotextile filters.

It begs the question, “Why use gravel soil to begin with?”

The straightforward answer to this situation is to omit the gravel and use a geocomposite drain. In this regard there are many types available under the two general categories of geonet composites and geospacer composites (Figure 2). Let’s start using them on a regular basis and forget trying to stack a thin column of gravel vertically.

At this point in time we know that there are far too many MSE wall failures and that the majority are mobilized by water within or around the reinforced soil zone. By designing and placing geotextile filters, the high permeability gravel of the front drain and base drain will be preserved. Even further, the use of drainage geocomposites for back drainage eliminates the contractor’s challenge of building a near vertical column of gravel and furthermore geosynthetic drainage composites automatically come with geotextile filters bonded onto both sides of the drainage core.

Image from MSE wall failures

Figure 3. Toe failure of MSE wall caused by hydrostatic pressures.

We feel that by not providing geotextile-protected drainage to the front, base, and back drainage systems of MSE wall structures, long-term failures will result—most likely in the lower regions of the wall where hydrostatic pressures are highest (Figure 3).

Incidentally, the repair of such toe failures is incredibly difficult and expensive, and certainly looks bad for all parties involved and for the industry as a whole.

Dr. Robert M. Koerner is Director Emeritus of the Geosynthetic Institute, www.geosynthetic-institute.org. This article originally appeared in the June 2017 issue of the GSI Newsletter.

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